In today’s increasingly powerful electronics, tiny materials are a must as manufacturers seek to increase performance without adding bulk.

Smaller also is better for optoelectronic devices — like camera sensors or solar cells — which collect light and convert it to electrical energy. Think, for example, about reducing the size and weight of a series of solar panels, producing a higher-quality photo in low lighting conditions, or even transmitting data more quickly.

However, two major challenges have stood in the way: First, shrinking the size of conventionally used “amorphous” thin-film materials also reduces their quality. And second, when ultrathin materials become too thin, they become almost transparent and actually lose some ability to gather or absorb light.

Now, in a nanoscale photodetector that combines a unique fabrication method and light-trapping structures, a team of engineers from the University of Wisconsin-Madison and the University at Buffalo has overcome both of those obstacles.

The researchers — electrical engineering professors Zhenqiang (Jack) Ma and Zongfu Yu at UW-Madison and Qiaoqiang Gan at UB — described their device, a single-crystalline germanium nano-membrane photodetector on a nano-cavity substrate, today (July 7, 2017) in the journal Science Advances.

“The idea, basically, is you want to use a very thin material to realize the same function of devices in which you need to use a very thick material,” says Ma.

The device consists of nano-cavities sandwiched between a top layer of ultrathin single-crystal germanium and a reflecting layer of silver.

“Because of the nano-cavities, the photons are ‘recycled’ so light absorption is substantially increased — even in very thin layers of material,” says Ma.

Nano-cavities are made up of an orderly series of tiny, interconnected molecules that essentially reflect, or circulate, light. Gan already has shown that his nano-cavity structures increase the amount of light that thin semiconducting materials like germanium can absorb.

However, most germanium thin films begin as germanium in its amorphous form — meaning the material’s atomic arrangement lacks the regular, repeating order of a crystal. That also means its quality isn’t sufficient for increasingly smaller optoelectronics applications.

That’s where Ma’s expertise comes into play. A world expert in semiconductor nano-membrane devices, Ma used a revolutionary membrane-transfer technology that allows him to easily integrate single crystalline semiconducting materials onto a substrate.

The result is a very thin, yet very effective, light-absorbing photodetector — a building block for the future of optoelectronics.

“It is an enabling technology that allows you to look at a wide variety of optoelectronics that can go to even smaller footprints, smaller sizes,” says Yu, who conducted computational analysis of the detectors.

While the researchers demonstrated their advance using a germanium semiconductor, they also can apply their method to other semiconductors.

“And importantly, by tuning the nano-cavity, we can control what wavelength we actually absorb,” says Gan. “This will open the way to develop lots of different optoelectronic devices.”

Reference:
“Single-Crystalline Germanium Nanomembrane Photodetectors on Foreign Nanocavities,” Zhenyang Xia et al., 2017 July 7, Science Advances [http://advances.sciencemag.org/content/3/7/e1602783].

The researchers are applying jointly for a patent on the technology through the Wisconsin Alumni Research Foundation. Other authors on the paper include Zhenyang Xia, Munho Kim, Ming Zhou, Tzu-Hsuan Chang, Dong Liu, Xin Yin, Kanglin Xiong, Hongyi Mi and Xudong Wang of UW-Madison; Haomin Song of the University at Buffalo; and Fengnian Xia of Yale University.

This research was supported in part by the National Science Foundation (grants ECCS1507312, CMMI1562057, ECCS 1405201, ECCS 1641006), Air Force Office of Scientific Research (grant FA9550-09-1-0482) and Department of Energy (grant DE-NA0002915).